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Visual counting machine: High-speed, high-precision counting by Kenwei

Visual counting machine — Accurate automated counting solutions

Kenwei's Visual counting machine combines advanced vision algorithms with robust mechanical design to deliver high-speed, high-precision counting for a wide range of products. As a category within our multi-head weigher family, the Visual counting machine solves common counting challenges for small parts, tablets, snacks and hardware by replacing manual counting and reducing error rates while improving throughput.

Key features and performance

Our Visual counting machine features high-resolution cameras, adaptive lighting, real-time image processing and intelligent rejection logic. These systems deliver rapid batch counts, multi-size handling, and repeatable accuracy even for irregular shapes. Integrated diagnostics, touch-screen controls and PLC connectivity ensure straightforward operation and seamless data capture for quality control and traceability.

Applications across industries

Designed for versatility, the Visual counting machine is ideal for food portioning, pharmaceutical tablet counting, electronic components, hardware and promotional packs. Whether counting fragile confectionery or small metallic parts, Kenwei systems maintain speed and accuracy to meet regulatory and packaging demands in high-volume production environments.

Customization and line integration

Kenwei provides one-stop automated weighing and packaging solutions that allow the Visual counting machine to be tailored to your line. Options include integration with multi-head weighers, linear weighers, metal detectors and check weighers for full-process QA. Custom hoppers, guides and software presets are available to meet unique product geometries and packaging formats.

Why choose Kenwei

Located in Guangdong's Fusha High-tech Industrial Park, Kenwei combines deep industry expertise with comprehensive services: design, manufacture, installation, commissioning, training and responsive after-sales. Our Visual counting machine represents our commitment to high speed, high precision and customer-tailored automation. Discover how Kenwei can optimize your counting and packaging workflows at https://www.kenweigroup.com/.

Visual counting machine Display

FAQ:
Can Kenwei customize equipment to meet my specific needs?

Yes! We offer customized solutions for all of our machines. Our team will work closely with you to understand your specific requirements and create a solution that meets your needs in terms of size, functionality, speed, and other factors.

What is the difference between a multi-head weigher and a linear weigher?

Multi-head Weigher: Ideal for high-speed and high-precision weighing of products with irregular shapes or varying sizes. It provides multiple weighings in parallel for faster processing.

Linear Weigher: It is suitable for powder and granule. It is typically slower than a multi-head weigher but is effective for certain types of applications that require more continuous flow or controlled weighing.

Can Kenwei solutions be used for both manual and automated packing lines?

Yes, Kenwei machines can be used in both manual and automated packing lines. We can provide integrated systems that work alongside manual labor or fully automated systems depending on your production requirements.

Can I customize the size of Kenwei machines?

Yes, we can tailor the dimensions of our machines to fit your available space and production layout. Whether you need compact machines or larger equipment, we can accommodate your size requirements.

What information is needed to get a quote from Kenwei?

For us to provide an accurate quote, please provide the following details:

Type of machinery you are interested in (e.g., multi-head weighers, metal detectors, etc.)

Specifications and customization requirements (e.g., capacity, speed, size, etc.)

Your intended application and industry

Quantity of machines required

Delivery location

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