Kenwei's Advanced Automatic Quantitative Weighing and Packaging System for Mixed Materials
Rizhao Rongxin currently faces challenges in its granule product packaging process. The factory relies on manual weighing, packaging, and sealing, which is slow, labor-intensive, and inefficient, making it unsuitable for modern production management. To address this, Guangdong Kenwei Intellectualized Machinery Co., Ltd. has designed an advanced automatic weighing and packaging system that provides fast, accurate, and efficient solutions for mixed materials.
System Overview
The system comprises several key components:
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Vertical Conveyor:
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This conveyor elevates the seafood storage hopper to the multihead weigher. The hoist is controlled by a combined balance system, with a photoelectric detector that automatically stops the hoist when the storage hopper is full, ensuring smooth operation.
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Multihead Weigher:
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Kenwei utilizes the world's most advanced digital weighing sensors for precise measurement. The intuitive Chinese display menu ensures easy operation. For weighing the 1200g product, a 14-head multihead weigher is used, while the remaining products (300g, 15g, 5g) are weighed with 10-head multihead weighers. This system ensures high-speed, high-accuracy weighing of mixed materials.
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PLC Control System:
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The programmable logic controller (PLC) system aggregates control, managing multiple multihead weighers simultaneously. Each weigher is adjusted based on the weight and cutting speed, with precise control over the storage and discharge process.
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Vertical Packaging Machine:
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The vertical packaging machine is made of stainless steel, featuring double-belt pulleys, a Mitsubishi PLC, and a servo controller. The machine receives signals from the timing controller, which triggers the packaging process: material is deposited into the bag, sealed, and then sent to the next work cycle.
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Platform:
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The platform is constructed from stainless steel, offering shock resistance, stability, and ease of cleaning and maintenance.
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Check Weigher:
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The check weigher ensures that overweight products are removed from the production line, ensuring that only high-quality products proceed to packaging.
System Performance and Specifications
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Speed: The system operates at a speed of 35–50 packs per minute (P/M).
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Accuracy: The system provides a high accuracy range of ±0.1% to ±0.5%.
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Voltage: 380V/220V
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Power: Above 4 kW
Material Construction
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Vertical Conveyor: The belt is made of PT, while the other components are welded from stainless steel.
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Top Cone and Linear Pan: These are made from stainless steel, ensuring durability.
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Hopper: Constructed from stainless steel for longevity and cleanliness.
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Platform: Also made of stainless steel, providing stability and easy maintenance.
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Standing Packaging Machine: Made entirely of stainless steel for durability.
Cost Savings and Efficiency
Kenwei’s system offers significant cost savings for Rongxin. By automating the packaging process, Rongxin can reduce labor costs by 30-50% annually. Over 10 years, the system can save up to 300-500 labor costs and improve material efficiency, handling up to 15-25 tons of materials annually (based on two shifts of 16 hours per day, 300 days per year).
Kenwei’s Industry Leadership
Guangdong Kenwei Intellectualized Machinery Co., Ltd. is a pioneer in the field of multihead weighers, being the first company in China to win the "Guangdong Province Industry-University-Research Science and Technology Project Combination Award." Kenwei places great emphasis on research and development (R&D) and maintains a strong partnership with scientific research institutes. In 2011, Kenwei was honored with the Guangdong Science and Technology Ministry Award for its innovative solutions in mixing and cutting various materials and formulas. Kenwei holds a high market share in the field of material mixing and cutting, leading the way in technological advancements.
This revamped system significantly improves packaging efficiency, reduces operational costs, and enhances the overall productivity of the factory, making it a valuable investment for modern production management. Trust Kenwei for your packaging and weighing solutions, and experience the future of automated, high-precision packaging technology.
About Product choice
Are there any additional features available for Kenwei machines?
Yes, we offer a variety of optional features for customization, such as: advanced touchscreen interfaces, multiple language support and so on.
Can Kenwei's machines be used in my industry?
Kenwei’s equipment is highly versatile and can be used across a wide range of industries, including:Food,Pharmaceuticals,Chemicals,Plastics and Agriculture.
Plastics If you're unsure whether our products are suitable for your industry, please contact us, and we can provide you with specific solutions tailored to your needs.
About products customization
Can I customize the size of Kenwei machines?
Yes, we can tailor the dimensions of our machines to fit your available space and production layout. Whether you need compact machines or larger equipment, we can accommodate your size requirements.
About After Sales Support
What after-sales support does Kenwei offer?
Kenwei provides comprehensive after-sales support, including product installation, training, maintenance, troubleshooting, and technical assistance. Our team is dedicated to ensuring your machines operate at their best throughout their lifecycle.
About Solution suggestions
Can Kenwei solutions be adapted for different product packaging types?
Yes, Kenwei solutions can handle a variety of packaging types, including bags, boxes, pouches, and bottles. We can customize machines to suit your packaging format, ensuring compatibility with your packaging equipment.
This type of weigher is designed to handle the unique characteristics of pickles, ensuring precise measurements for packaging and distribution. It uses a vertical single screw mechanism to feed the pickles into the weighing system, allowing for efficient and consistent weighing. This technology is particularly useful in food processing and packaging facilities where precise portioning is essential for quality control and customer satisfaction. This specialized equipment is perfect for accurately measuring and dispensing pickles in a production line or packaging facility. The vertical design allows for efficient and precise filling of containers, while the single screw feeding mechanism ensures consistent and reliable weighing.
The Kenwei JW-B26 Single Multihead Weigher Mixing and Packaging System offers fully automated operation, completing feeding, weighing, filling, date printing, and product output with high accuracy and speed. Ideal for granules, slices, irregular shapes, and mixed products like candy, nuts, snacks, pet food, and even small hardware. Its versatility and precision make it a perfect solution for diverse packaging needs.
Kenwei's JW-B2 Fully Automatic Twin Packaging Machine boasts 14-head multihead weighing for precise granule and snack food packaging. This high-speed automatic packaging machine offers efficient twin-packaging, maximizing your production output. Ideal for food manufacturers seeking enhanced speed and accuracy.
The Kenwei JW-B26 Single Multihead Weigher Mixing and Packaging System offers fully automated operation, completing feeding, weighing, filling, date printing, and product output with high accuracy and speed. Ideal for granules, slices, irregular shapes, and mixed products like candy, nuts, snacks, pet food, and even small hardware. Its versatility and precision make it a perfect solution for diverse packaging needs.
Contact Kenwei
Our company is located in areas with convenient transportation and developed economy. Our products are supplied in a timely manner. In the course of business operation, we always focus on customers.Have any questions or concerns about our products? Please leave us a message here, and our team will get back to you promptly.
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