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The Future of Weighing and Packaging: Embracing Industry 4.0 with Kenwei

Wednesday, 04/17/2019

Discover Kenwei's professional manufacturing base for multihead weigher solutions. As an industry leader, Kenwei delivers innovative, high-quality multihead weighing machines for efficient and precise packaging processes. Explore our advanced multihead weigher technology.

The Industrial Revolution has evolved through multiple stages—from mechanization to electrification, and now automation. With the arrival of the Internet of Things (IoT) era, Industry 4.0 is upon us, and China’s weighing and packaging industry is poised to undergo a significant transformation. This new industrial revolution is set to have a profound impact not only on China’s weighing industry but also on the global landscape.

The Shift Toward Digitization and Smart Technologies

As part of the Industry 4.0 revolution and the "Made in China 2025" initiative, China’s weighing and packaging sector is rapidly moving towards a digital, wireless, and dynamic future. The Internet of Things (IoT) will play a critical role in advancing the industry, transitioning it from manufacturing to service-oriented models. IoT-based solutions will provide real-time equipment failure monitoring, product lifecycle tracking, and advanced analysis of equipment life cycles and type selection. Furthermore, it will facilitate rapid service startups, mobile data management, and customer-centric solutions, transforming traditional weighing equipment into intelligent, proactive systems.

The era of fully humanized equipment use and service is on the horizon, where devices will not only function more efficiently but also actively engage with users and systems, improving productivity and service quality.

A Service-Driven Shift in the Weighing Industry

In today’s environment of increased competition and tightening profit margins, businesses must evolve. The weighing and packaging industry is no exception. To thrive, manufacturers must adapt to the needs of the service sector. By leveraging IoT technologies such as "remote service," "wireless communication," and "equipment supervision," businesses can offer more personalized, efficient services to their clients. These innovations enable manufacturers to differentiate themselves, create value for customers, and extend their industrial chains while maintaining healthy, competitive growth.

The IoT-driven transformation will accelerate the reshuffling of the weighing industry, where companies are expected to offer not only excellent products but also integrated services, fine management, and high-level product development. This shift will increase the efficiency of the entire industry and promote healthy, orderly growth in both domestic and international markets.

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Kenwei: Leading the Way in Intelligent Weighing and Packaging

At the forefront of this transformation, Kenwei is pioneering the future of intelligent weighing and packaging. From its innovative "stable time development mode" to its advanced high-speed products, Kenwei continues to push the boundaries of what's possible in the weighing industry.

In 2013, Kenwei became one of the first companies to extend the warranty period of its machines to two years, demonstrating its commitment to quality and customer satisfaction. With a dedicated service department—including testing teams, planning groups, and door-to-door service personnel—Kenwei ensures that customer needs are met swiftly and efficiently. Thanks to its in-house manufacturing of spare parts, Kenwei can resolve 98% of service issues on the same day, and provide regular spare parts within three days.

Kenwei’s reliability is further demonstrated by its low failure rates—less than 0.5% annually and less than 1% within two years—making it a trusted choice for customers across various industries.

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Advanced Technology and Cutting-Edge Solutions

Kenwei’s multihead weighers incorporate the world’s leading technology, featuring high-performance sensors from Germany and Japan. The company’s products include both standard and high-amplitude oscillators, with advanced vibration control and interference suppression, ensuring stable, precise operation. The company also continuously improves its PCB design, utilizing industrial-grade materials and advanced manufacturing processes to enhance product longevity and performance.

Kenwei has introduced high-speed combination weighers, including four generations of models with 3 layers, 8-head, 16-head, and 24-head configurations. These weighers are equipped with memory buckets, which double the number of combinations in the same space, significantly boosting packaging speed. For example, a 24-head system can achieve 240 packs per minute for a single product and can weigh up to four materials simultaneously, making it ideal for high-speed packaging lines. Additionally, Kenwei’s combined weighers are now network-enabled, allowing integration with ERP, MES, and other systems, paving the way for seamless Industry 4.0 connectivity.

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A Vision for the Future: Innovation and Market Leadership

Kenwei’s vision is to continue driving innovation in the weighing and packaging industry, expanding its product range and strengthening its market position. The company plans to delve deeper into the pharmaceutical industry, metal and non-metal detection, automated production line conveyors, and robotic palletizing solutions. By offering comprehensive equipment coverage across the packaging process, Kenwei aims to lead the way in intelligent manufacturing.

With its focus on quality, innovation, and customer satisfaction, Kenwei is set to become a global leader in intelligent packaging solutions. As the industry embraces the future of automation and connectivity, Kenwei’s products and services will continue to support the growth and transformation of the global packaging market.

Kenwei: Your Partner in Intelligent Packaging Solutions

Since its inception in 2005, Kenwei has grown into one of the top three players in the multihead weigher industry. With over 13 years of innovation, Kenwei has established itself as a leader in intelligent weighing and packaging. The company’s strong manufacturing capabilities and expansive product line cover everything from high-tech weighing systems to advanced packaging and detection solutions, meeting the diverse needs of industries ranging from food and pharmaceuticals to electronics and logistics.

At Kenwei, we are committed to offering high-quality products that help our customers succeed. Our intelligent packaging solutions empower businesses to improve efficiency, reduce costs, and stay ahead in an increasingly competitive global market. Choose Kenwei for the highest quality, reliability, and innovation in weighing and packaging technology.

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FAQ
About Solution suggestions
Can Kenwei provide solutions for high-volume production?

Yes, Kenwei specializes in high-speed, high-throughput machines designed for large-scale operations. Our multi-head weighers, packing machines, and check weighers.

About After Sales Support
How can I get technical support for my Kenwei machine?

You can contact Kenwei's technical support team via email, phone, or through our website. 

About Cooperation Process
Does Kenwei offer installation and training?

Yes, Kenwei provides installation services and comprehensive training to ensure that your team can operate the machinery efficiently. Our engineers can travel to your facility for on-site installation, and we also offer remote training options if needed.

About Product choice
What is the difference between a multi-head weigher and a linear weigher?

Multi-head Weigher: Ideal for high-speed and high-precision weighing of products with irregular shapes or varying sizes. It provides multiple weighings in parallel for faster processing.

Linear Weigher: It is suitable for powder and granule. It is typically slower than a multi-head weigher but is effective for certain types of applications that require more continuous flow or controlled weighing.

What is the average lifespan of Kenwei products?

Kenwei machines are built for durability and longevity. With proper maintenance, our products are designed to last for many years, even under heavy usage. We offer maintenance services and support to help extend the lifespan of your machines.

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10-Head Standard No-Spring Multihead Weigher 1.6L for Precise Weighing

The standard no-spring combination scale features a patented spring-free hopper design, making it ideal for weighing a variety of products such as melon seeds, peanuts, nuts, almonds, grapes, candies, pistachios, potato chips, shrimp chips, and more. The double-support feeding tray is easily adjustable, while the feeding hopper is designed for easy disassembly, ensuring convenience and cleanliness. With a maximum weighing speed of up to 120 bags per minute, the 14-head standard no-spring combination scale is an economical, versatile, and cost-effective solution.

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