How to Choose the Right Multihead Weigher: A Guide to High-Speed, High-Precision Food Packaging with Kenwei
To meet these requirements, manufacturers—especially those in the food industry—have widely adopted advanced packaging and weighing inspection equipment. Among these, multihead weighers (also known as combination scales) are particularly popular due to their accuracy, speed, and adaptability.
Analog vs. Digital Combination Scales
Currently, two main types of combination scales exist globally:
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Analog Signal Combination Scales
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Digital Signal Combination Scales
While the technology is mature, the choice between these two types significantly affects weighing precision. Analog models are often less stable and may suffer from issues such as motherboard burnout or unreliable second-hand components. In contrast, digital combination scales, like those manufactured by Kenwei, offer higher precision and better stability. All Kenwei models use digital high-precision load cells and waterproof construction, making them ideal for demanding food processing environments.
Applications of Multihead Weighers in Food Packaging
Kenwei's multihead weighers are designed for automatic, high-speed, and high-precision weighing of irregular bulk products, including:
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Puffed foods
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Candies and melon seeds
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Nuts like pistachios and almonds
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Jelly and frozen food
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Snacks, pet food, hardware, and plastic parts
These systems are engineered to handle a wide range of shapes, sizes, and material properties.
What to Consider When Choosing a Combination Scale
1. Weighing Accuracy
The primary reason for choosing a combination scale is to reduce product giveaway and improve packaging efficiency. Buyers should first understand the permissible error limits for their products based on weight categories. For example:
| Net Weight (Q) | Maximum Deviation (T) |
|---|---|
| 5–50g | 9% |
| >50–100g | 4.5g |
| >100–200g | 4.5% |
| >200–300g | 9g |
| >300–500g | 3% |
| >500–1000g | 15g |
| >1000–10000g | 1.5% |
| >10000–25000g | 1% |
Kenwei’s scales use self-developed anti-interference technology and internationally recognized load cells to achieve high display and actual accuracy. For example, it’s estimated that a medium-sized food manufacturer using Kenwei equipment can save over ¥100,000/month in reduced overfill—paying off the investment in under three months.
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Net content Q
minus deviation T
Net content Q
minus deviation T
Net content Q
minus deviation
T
5 - 50g
﹥ 50-100g
﹥ 100-200g
9%
4.5g
4.5%
﹥ 200-300g
﹥ 300-500g
﹥ 500-1000g
9g
3%
15g
1000-10000g
﹥ 10000-15000g
﹥ 15000-25000g
1.5%
150g
1%
2. Speed Requirements
In addition to accuracy, speed is a major factor. Typical speeds include:
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10-head scale: 70 packs/min
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14-head scale: 120 packs/min
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24-head scale: 240 packs/min
Kenwei's high-speed models are ideal for operations requiring fast throughput. However, it's also crucial to match the scale with upstream conveyors and downstream packaging machines to ensure a seamless production line.
3. Material Characteristics and Volume
When packaging materials of varying densities, customers should not only consider the maximum weighing capacity but also the maximum volume capacity. This is because two items of the same weight can differ greatly in size depending on their density.
Kenwei addresses this challenge with intelligent triple-stability technology and customized vibration systems. The vibration amplitude and duration are automatically adjusted for optimal flow and accuracy, even for difficult-to-handle materials like fragile items, sticky products, or powders.
Why Choose Kenwei?
China’s domestic combination scale market is growing, but quality and reliability vary significantly among manufacturers. Kenwei, a top-three brand in China’s combination scale industry, has earned its reputation for quality, performance, and innovation.
Key highlights include:
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Over 13 years of experience in the combination scale industry
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More than 5,000 machines sold in 2017 across 87 countries
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7,000 units annual production capacity with semi-automated manufacturing
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A full range of solutions including metal detectors, manipulators, and complete packaging lines
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Awarded the Guangdong Province Production, Learning, and Research Technology Project Award
Kenwei continues to lead the industry with specialized weighing and packaging solutions for food, pharmaceuticals, plastic hardware, and more.
Conclusion
In today’s competitive market, selecting the right combination scale can make a significant difference in efficiency, cost savings, and compliance. Kenwei’s multihead weighers offer unmatched accuracy, high speed, and proven reliability, making them the preferred choice for manufacturers seeking to modernize and optimize their packaging processes.
About Product choice
What is the difference between a multi-head weigher and a linear weigher?
Multi-head Weigher: Ideal for high-speed and high-precision weighing of products with irregular shapes or varying sizes. It provides multiple weighings in parallel for faster processing.
Linear Weigher: It is suitable for powder and granule. It is typically slower than a multi-head weigher but is effective for certain types of applications that require more continuous flow or controlled weighing.
About products customization
Can I customize Kenwei machines to suit my specific needs?
Yes, Kenwei offers a wide range of customization options to ensure that our machines meet your production requirements.
About Logistics
How long does logistics delivery take?
Shipping times depend on your location and the shipping method you choose. Generally speaking, international shipping can take anywhere from a few weeks to a few months.
About Cooperation Process
What information is needed to get a quote from Kenwei?
For us to provide an accurate quote, please provide the following details:
Type of machinery you are interested in (e.g., multi-head weighers, metal detectors, etc.)
Specifications and customization requirements (e.g., capacity, speed, size, etc.)
Your intended application and industry
Quantity of machines required
Delivery location
About Solution suggestions
How do Kenwei’s machines improve my production efficiency?
Kenwei machines enhance efficiency by automating the weighing, packaging, and quality control processes. Our high-speed, high-precision machines ensure accurate measurements, reduce human error, and increase throughput, leading to faster production times and lower operational costs.
The Standard Multihead Weigher features a high-speed, spring-free hopper with a new aluminum shell design, ensuring stable and fast weighing performance. The integrative welding of the mouthpiece case and middle seat enhances the overall machine strength. Ideal for weighing granular products like melon seeds, peanuts, nuts, almonds, raisins, candies, and pistachios, this 14-head multihead weigher offers hopper options of 1.6L and 2L. With a maximum weighing speed of 120 packs per minute, it delivers rapid and accurate results for high-volume operations.
The standard no-spring combination scale features a patented spring-free hopper design, making it ideal for weighing a variety of products such as melon seeds, peanuts, nuts, almonds, grapes, candies, pistachios, potato chips, shrimp chips, and more. The double-support feeding tray is easily adjustable, while the feeding hopper is designed for easy disassembly, ensuring convenience and cleanliness. With a maximum weighing speed of up to 120 bags per minute, the 14-head standard no-spring combination scale is an economical, versatile, and cost-effective solution.
Contact Kenwei
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