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The Ultimate Guide to Linear Weighers: Types, Features & How to Choose the Right One

Wednesday, 09/7/2022

Linear weighers are essential for precise and efficient product packaging in industries like food, pharmaceuticals, and chemicals. This guide explores different types of linear weighers—4-head, 10-head, modular, and multihead—highlighting their features, benefits, and how to choose the right one.

In today’s fast-paced manufacturing and packaging industries, linear weighers have become a cornerstone of accuracy and efficiency. These machines use advanced sensors—and in some cases, AI software—to weigh and dispense products with precision, making them indispensable in food, pharmaceutical, and chemical production lines.


4-Head Linear Weigher

The 4-head linear weigher is a compact yet powerful solution for accurate weighing. Equipped with intelligent sensors, it can automatically adjust conveyor belt speed to match product flow, ensuring consistent accuracy. Its ability to handle multiple product types simultaneously makes it ideal for packaging operations with varied SKUs.

Key Benefits:

  • Accurate and consistent weighing

  • Adjustable conveyor speed for efficiency

  • Multi-product capability

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10-Head Linear Weigher

The automatic 10-head linear weigher offers even higher speed and precision, with an impressive accuracy margin of just 0.2 grams. It is user-friendly—simply place the product, and the machine automatically weighs and displays the results. This model is widely used in high-volume industries such as snacks, frozen food, and pharmaceuticals.

Applications:

  • Food processing

  • Pharmaceutical packaging

  • Retail product weighing

  • 10 heads linear weigher


Modular Linear Weigher

Modular linear weighers are designed for flexibility. Built from a series of interchangeable modules, they can be customized to meet specific business needs and easily expanded as production grows.

Advantages:

  • High accuracy and repeatability

  • Suitable for blending, portioning, and simple weighing

  • Easy cleaning and maintenance due to modular design

  • Scalability for future business growth

  • 10 Head Linear Weigher-Kenwei

Multihead Linear Weigher

The multihead linear weigher is perfect for weighing large quantities of material quickly and accurately. Often used for industrial-scale operations, it can be programmed to dispense exact amounts into containers or bags, optimizing bulk production lines.

Ideal For:

  • Bulk food ingredients

  • Industrial materials

  • High-speed production lines


How to Choose the Right Linear Weigher

When selecting a linear weighing machine, consider:

  1. Product Type & Size – Determines hopper capacity and speed.

  2. Accuracy Requirements – Higher precision models cost more but reduce waste.

  3. Speed & Output – Choose a machine that meets your production volume.

  4. Automation Level – Automatic models save time and labor but require higher investment.

By carefully evaluating these factors, you can select a linear weigher that enhances efficiency, maintains product quality, and supports long-term growth.


Conclusion

Whether you choose a 4-head, 10-head, modular, or multihead linear weigher, investing in the right weighing solution can dramatically improve packaging accuracy, speed, and operational efficiency. With today’s advancements in automation, the right machine will not just weigh—it will optimize your entire production process.

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