Troubleshooting Common Issues with Multihead Weighers: Solutions and Expert Support from Kenwei
Monday, 03/15/2021
This article outlines frequent problems encountered in multihead weighers, such as vibration leakage, motor reset failures, and weighing inaccuracies. Learn Kenwei’s expert solutions and how our technical team ensures reliable performance with a two-year warranty.
As a leader in intelligent weighing and packaging solutions, Guangdong Kenwei Intellectualized Machinery Co., Ltd. offers reliable support for issues encountered in the operation of multihead weighers. Below, we outline common customer concerns and provide expert recommendations to help ensure your equipment runs efficiently and accurately.
1. Material Leakage from Vibration Plate
Issue:
Customers reported material accumulation beneath the vibration plate, caused by leakage.
Possible Cause:
The flat design of the linear vibration plate may not be suitable for the current material type.
Solution:
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Upgrade to a concave vibration plate to reduce leakage.
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Cover the end of the online vibration plate with a hygienic plastic guard before installing the main plate. This helps prevent material buildup and leakage.
2. Motor Fails to Reset
Possible Causes & Checks:
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Photoelectric sensor failure – Hopper door opens three times in succession.
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Damaged detection disk – Check by removing the aluminum box.
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Misalignment – Ensure the sensor notch aligns with the motor bearing.
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Mainboard malfunction – Test manually by grounding the motor signal pin. If it stops normally, the mainboard is functional.
3. Accuracy Drops at 40 Bags/Min Speed
Observation:
Performance is stable at low speeds but fluctuates at higher speeds.
Cause:
Incorrect parameter settings rather than hardware failure.
Recommended Settings:
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Sampling stabilization time: 80
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Filter coefficient: 6
These settings help maintain consistent weighing accuracy even at higher speeds.
4. Weak Weighing Buckets with Noise
Potential Causes:
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Faulty drive boards.
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Mainboard circuit failure.
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Unstable drive board voltage.
Diagnostic Steps:
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Swap control cables between storage and weighing hoppers.
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Test manually to check if mainboard is faulty.
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Measure voltage between D011 and D012 (should be AC24V).
5. Empty Bags Due to Missed Combination Signal
Problem:
When using a collecting hopper and relying on the "ready" signal from the weigher, the packaging machine may trigger too early, resulting in empty bags.
Cause:
The packaging machine receives the signal before new material has arrived due to the timing delay between the collecting hopper discharge and the next combination.
Solution:
Adjust the synchronization signal so the packaging machine only activates once new material is confirmed.
Kenwei's Technical Strength & After-Sales Commitment
With over a decade of innovation, Kenwei has assembled a technical team where over 30% are experienced engineers. We provide:
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Customizable, fully automated weighing and packaging systems
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In-depth system design based on production line requirements
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On-site installation, training, and full after-sales support
Kenwei stands behind every machine with a two-year warranty, ensuring peace of mind and long-term cooperation with customers in more than 90 countries.
Dare to Lead. Choose Kenwei.
Contact us today for technical assistance or to design your customized solution.
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FAQ
About products customization
Can I customize the size of Kenwei machines?
Yes, we can tailor the dimensions of our machines to fit your available space and production layout. Whether you need compact machines or larger equipment, we can accommodate your size requirements.
Can I customize Kenwei machines to suit my specific needs?
Yes, Kenwei offers a wide range of customization options to ensure that our machines meet your production requirements.
About Solution suggestions
How can Kenwei solutions help reduce waste in my production process?
Kenwei solutions improve accuracy in weighing, packaging, and quality control, reducing the chances of overfill or underfill. This leads to less product waste and higher operational efficiency.
Can Kenwei machines handle products with irregular shapes or sizes?
Yes, multi-head weighers are particularly effective for handling products with irregular shapes and sizes.
About Cooperation Process
What information is needed to get a quote from Kenwei?
For us to provide an accurate quote, please provide the following details:
Type of machinery you are interested in (e.g., multi-head weighers, metal detectors, etc.)
Specifications and customization requirements (e.g., capacity, speed, size, etc.)
Your intended application and industry
Quantity of machines required
Delivery location
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Contact Kenwei
Our company is located in areas with convenient transportation and developed economy. Our products are supplied in a timely manner. In the course of business operation, we always focus on customers.Have any questions or concerns about our products? Please leave us a message here, and our team will get back to you promptly.
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