Why Combination Weighers Lead the Future of Accurate Packaging
Manual weighing and traditional mechanical packaging waste manpower, reduce efficiency, and often lead to inaccurate results. Combination weighers have emerged as the ultimate solution, delivering precise measurements, intelligent detection, and seamless integration with automated production lines.
The Limitations of Traditional Weighing
Manual weighing and traditional quantitative packaging methods consume excessive labor, cause high material loss, and often lead to inaccurate weight control. These outdated approaches fail to meet the growing need for precision and efficiency in modern packaging.
The Emergence of Computer Combination Weighers
To overcome these challenges, computer combination weighers were developed. Their workflow includes weight detection, signal input, combination calculation, hopper detection, and precise discharge. This process, powered by a stable control system, ensures every weighing cycle is accurate and efficient.
The “Brain” Behind Precision
The core of a combination weigher is its advanced control system—just like the human brain. Once the weighing hopper measures the product, sensors send results back to the computer. The system calculates the most accurate combination based on preset parameters and transfers the selected portions into the collection hopper. This process guarantees accuracy far beyond manual or traditional machines.
Intelligent Detection for Accuracy
Kenwei’s intelligent weighing system enhances precision through:
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Double detection during feeding – Ensures consistency and reliability.
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Stepper motor monitoring – Confirms hoppers reset correctly after each cycle.
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Residual material prevention – Smart systems release or reopen hoppers to avoid leftover material that can affect the next measurement.
These mechanisms significantly improve weighing accuracy and consistency.
Kenwei’s Advanced Intelligent Weighing System
Guangdong Kenwei has developed the “Cloud Configuration” intelligent interconnection system. Its modular design integrates:
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CAN bus technology & Modbus protocol – For stable industrial communication.
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IoT remote monitoring – Control via PC, smartphone, or tablet.
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Data automation & analysis – Streamlined management and production efficiency.
01. External Network Intelligent Control
Using Ethernet, GPRS, Wi-Fi, 3G/4G, and IoT-enabled touchscreens, the system supports remote monitoring, real-time data collection, and advanced equipment management.
02. Internal Network Intelligent Control
By adding network modules and connecting to SCADA, ERP, or MES systems, Kenwei’s weighers enable seamless integration with smart factory environments. This drives automation, boosts productivity, and enhances cost-effectiveness.
Conclusion
Combination weighers are revolutionizing the packaging industry by ensuring unmatched accuracy, reliability, and integration with smart manufacturing systems. With Kenwei’s advanced control technology, businesses can achieve higher efficiency, lower costs, and future-ready packaging automation.
About Cooperation Process
Can Kenwei customize equipment to meet my specific needs?
Yes! We offer customized solutions for all of our machines. Our team will work closely with you to understand your specific requirements and create a solution that meets your needs in terms of size, functionality, speed, and other factors.
About Solution suggestions
Can Kenwei provide a solution for mixed-product weighing?
Yes, Kenwei’s multi-head weighers are ideal for mixed-product weighing. They can handle a variety of products in different shapes and sizes, ensuring that the correct portions are weighed and packaged quickly.
Can Kenwei machines handle products with irregular shapes or sizes?
Yes, multi-head weighers are particularly effective for handling products with irregular shapes and sizes.
About products customization
Can I customize the size of Kenwei machines?
Yes, we can tailor the dimensions of our machines to fit your available space and production layout. Whether you need compact machines or larger equipment, we can accommodate your size requirements.
About Product choice
Are there any additional features available for Kenwei machines?
Yes, we offer a variety of optional features for customization, such as: advanced touchscreen interfaces, multiple language support and so on.
The standard no-spring combination scale features a patented spring-free hopper design, making it ideal for weighing a variety of products such as melon seeds, peanuts, nuts, almonds, grapes, candies, pistachios, potato chips, shrimp chips, and more. The double-support feeding tray is easily adjustable, while the feeding hopper is designed for easy disassembly, ensuring convenience and cleanliness. With a maximum weighing speed of up to 120 bags per minute, the 14-head standard no-spring combination scale is an economical, versatile, and cost-effective solution.
The Standard Multihead Weigher features a high-speed, spring-free hopper with a new aluminum shell design, ensuring stable and fast weighing performance. The integrative welding of the mouthpiece case and middle seat enhances the overall machine strength. Ideal for weighing granular products like melon seeds, peanuts, nuts, almonds, raisins, candies, and pistachios, this 14-head multihead weigher offers hopper options of 1.6L and 2L. With a maximum weighing speed of 120 packs per minute, it delivers rapid and accurate results for high-volume operations.
The high-speed weigher features a new spring-free aluminum shell design with double chute feeding and dual high-speed hopper alternating feeding, significantly boosting feeding speed. It is ideal for weighing materials such as melon seeds, peanuts, nuts, almonds, raisins, candy, pistachios, and more. The 18-head high-speed weigher is equipped with 2L hoppers, achieving a maximum weighing speed of up to 180 bags per minute.
The Kenwei 16-Head Multihead Weigher with a 1.6L Three-Layer Hopper provides precise and efficient weighing with a maximum speed of 240 packs per minute, optimizing your production line. The main vibrating pan supports two types of mixed materials, offering versatility and consistent performance. This advanced multihead packing machine is ideal for a wide range of products, including nuts, raisins, candies, potato chips, and other snack foods, as well as hardware and plastic materials. It ensures reliable performance and high accuracy in various industries.
Contact Kenwei
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