Why Combination Weighers Lead the Future of Accurate Packaging
- The Limitations of Traditional Weighing
- The Emergence of Computer Combination Weighers
- The “Brain” Behind Precision
- Intelligent Detection for Accuracy
- Kenwei’s Advanced Intelligent Weighing System
- 01. External Network Intelligent Control
- 02. Internal Network Intelligent Control
- Conclusion
Manual weighing and traditional mechanical packaging waste manpower, reduce efficiency, and often lead to inaccurate results. Combination weighers have emerged as the ultimate solution, delivering precise measurements, intelligent detection, and seamless integration with automated production lines.
The Limitations of Traditional Weighing
Manual weighing and traditional quantitative packaging methods consume excessive labor, cause high material loss, and often lead to inaccurate weight control. These outdated approaches fail to meet the growing need for precision and efficiency in modern packaging.
The Emergence of Computer Combination Weighers
To overcome these challenges, computer combination weighers were developed. Their workflow includes weight detection, signal input, combination calculation, hopper detection, and precise discharge. This process, powered by a stable control system, ensures every weighing cycle is accurate and efficient.
The “Brain” Behind Precision
The core of a combination weigher is its advanced control system—just like the human brain. Once the weighing hopper measures the product, sensors send results back to the computer. The system calculates the most accurate combination based on preset parameters and transfers the selected portions into the collection hopper. This process guarantees accuracy far beyond manual or traditional machines.
Intelligent Detection for Accuracy
Kenwei’s intelligent weighing system enhances precision through:
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Double detection during feeding – Ensures consistency and reliability.
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Stepper motor monitoring – Confirms hoppers reset correctly after each cycle.
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Residual material prevention – Smart systems release or reopen hoppers to avoid leftover material that can affect the next measurement.
These mechanisms significantly improve weighing accuracy and consistency.
Kenwei’s Advanced Intelligent Weighing System
Guangdong Kenwei has developed the “Cloud Configuration” intelligent interconnection system. Its modular design integrates:
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CAN bus technology & Modbus protocol – For stable industrial communication.
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IoT remote monitoring – Control via PC, smartphone, or tablet.
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Data automation & analysis – Streamlined management and production efficiency.
01. External Network Intelligent Control
Using Ethernet, GPRS, Wi-Fi, 3G/4G, and IoT-enabled touchscreens, the system supports remote monitoring, real-time data collection, and advanced equipment management.
02. Internal Network Intelligent Control
By adding network modules and connecting to SCADA, ERP, or MES systems, Kenwei’s weighers enable seamless integration with smart factory environments. This drives automation, boosts productivity, and enhances cost-effectiveness.
Conclusion
Combination weighers are revolutionizing the packaging industry by ensuring unmatched accuracy, reliability, and integration with smart manufacturing systems. With Kenwei’s advanced control technology, businesses can achieve higher efficiency, lower costs, and future-ready packaging automation.
About Cooperation Process
How does Kenwei ensure the quality of its machines?
Kenwei has a stringent quality control system in place. Each machine is rigorously tested for precision, speed, and reliability before it is shipped.
About After Sales Support
How do I claim warranty service?
To claim warranty service, please contact our customer support team with your machine’s product code and a description of the issue. If applicable, we may request photos or videos of the issue to facilitate troubleshooting.
About Product choice
Can Kenwei's machines be used in my industry?
Kenwei’s equipment is highly versatile and can be used across a wide range of industries, including:Food,Pharmaceuticals,Chemicals,Plastics and Agriculture.
Plastics If you're unsure whether our products are suitable for your industry, please contact us, and we can provide you with specific solutions tailored to your needs.
About products customization
How long does it take to deliver a customized Kenwei machine?
The lead time for customized machines can vary based on the complexity of the customization, as well as production schedules. Generally, it takes 4-6 weeks to deliver a fully customized machine after design approval.
About Price and payment
Can I get a detailed quote before making a purchase?
Absolutely! We provide detailed quotes that break down the costs for the machines, customization, shipping, and any additional services. Please contact our sales team with your requirements to receive a customized quote.
This type of weigher is designed to handle the unique characteristics of pickles, ensuring precise measurements for packaging and distribution. It uses a vertical single screw mechanism to feed the pickles into the weighing system, allowing for efficient and consistent weighing. This technology is particularly useful in food processing and packaging facilities where precise portioning is essential for quality control and customer satisfaction. This specialized equipment is perfect for accurately measuring and dispensing pickles in a production line or packaging facility. The vertical design allows for efficient and precise filling of containers, while the single screw feeding mechanism ensures consistent and reliable weighing.
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The JW-B13 Standard Pre-Made Bag Packing Machine is an advanced weighing and packing system ideal for granules, slices, and irregular products like snacks, nuts, pet food, and hardware. This fully automated line includes a vibrator feeder, Z conveyor, working platform, multihead weigher, and horizontal packing machine. It ensures high weighing accuracy, fast packing speed, and premium bagging quality—perfect for efficient, stable, and precise packaging.
The Kenwei JW-B16 Two Outlet Semi-Auto Sugar Weighing and Packaging Machine delivers high-precision, automated weighing for granules, slices, and irregular products like candy, coffee beans, and pet food. With a compact, cost-effective design and excellent price-performance ratio, it supports unique bag types and boosts efficiency. Optional add-ons like check weighers, metal detectors, and conveyors ensure quality control and seamless integration. Ideal for food and hardware industries.
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